FAQ

We assume that you have already bought the ups for home. Now the next task at hand is choosing the right battery for your purchase. At the end of the day, it is the quality and capacity of the battery that decides how long you can run those fans and computers. The last thing you want to be sitting in the sweltering heat of a hot summer afternoon, or the computer to power off in the middle of some important work. The right battery can be the difference. But with so many inverter battery around, picking the correct battery can be daunting. Don’t worry, we make it easy for you. Just follow these simple steps which you need consider and which are essential!

The first thing that you need to ask yourself is, how long do I need back up for? In other words, how long on an average is there no electricity at your home or at office? Three hours? Eight hours? Or just the half hour?  Note: The higher the capacity of the battery (Ah), the longer the back up!

Choosing the right battery…

Battery Types

Price

Maintenance

Battery Life

1. Flat Pate

Low

It requires Maintenance and frequent top up of distilled water in the battery cells

Usually Lasts up to 3+ Years

2. Tubular

Moderate Low

it requires Minimal Maintenance and like topping up the distilled water

Usually Lasts up to 4+ Years

3. Tall Tubular*

Moderate

it requires Very Minimal Maintenance and like topping up the distilled water twice a year!

Usually Lasts up to 5-8+ Years

4. Gel Tubular

High

Zero Maintenance. Fit and Forgot!

Usually Lasts up to 5-6+ Years

5. Sealed Maintenance Free*

High

Zero Maintenance. Fit and Forgot!

Usually Lasts up to 3+ Years

 

  • *Flat Plate batteries: These are your regular inverter batteries that employ a basic construction. These batteries are recommended for infrequent use and not for areas where power cuts are too frequent. While these batteries are relatively inexpensive, they require regular maintenance (water topping) to keep them performing optimally.

    Advantages:
    – Cheap and light on the pocket

    Disadvantages:
    – Require regular maintenance
    – Not recommended for indoor use
    – Have a shorter life span than tubular batteries
    – Not recommended for long power cuts as they are not built for frequent deep discharging
    – Take longer to charge than tubular batteries

  • *Tubular batteries: These batteries employ an advanced construction and are highly recommended for areas with long power cuts. Even though these batteries are more expensive than the flat plate variety, they make up for it with a longer life span, much less
  • maintenance and greater reliability.

    Advantages:
    – Built for deep discharging, and therefore recommended for areas with long and frequent power cuts
    – Charges faster than flat plate batteries which means you are more prepared for the next power cut
    – Requires less water topping than flat plate batteries
    – More reliable than flat plate batteries
    – Usually come with a longer warranty period than the flat plate variety

    Disadvantages:
    – More expensive than flat plate batteries

    Tubular Batteries are divided in to 2 types 1. Short Tubular and 2. Tall Tubular Batteries
    Tall Tubular Batteries: Deep Cycle batteries, this are most consistent, reliable in terms backup compare to flat plate, and it can give more power, efficiency increasing overall battery life. Approximately 1500 cycles for 80% DOD (depth of discharge)
    Powerwale Prefers Tall Tubular instead of Short Tubular and Tall Tubular gives more life than the short Tubular

  • *Sealed Maintenance Free: Meant for only Online UPS(High Critical Work loads) and this batteries, cant be used for Normal Inverter or UPS and Warranty is not applicable for SMF batteries, connected to Home UPS Approximately 400- 450 cycles at 80% DOD

The capacity of the battery isn’t the only thing that matters. Even though a high capacity battery will give you a long back up, it also needs to recharge quickly and be ready for use again. This is critical for places where there are frequent power cuts. A tubular battery has an upper hand here. These batteries charge much faster than traditional flat plate batteries.

In Most of the brands, Warranty has 2 components

  • 1. FOC: Free of replacement (During this period, if any of one battery cell, fails out of 6 cells, you are eligible for a Free replacement of the battery from the company
  • 2. Pro rata: In Pro rata, you have to Pay some money based on the, when the battery fails For example if a battery has 36+12 (free of cost + pro-rata) months of warranty, and it fails in the 40th month, then 75% value of the battery will be deducted from its current MRP Price And you will get 25% discount on the MRP of the newly replaced battery, Our  Recommendation, would be don’t look for Prorata, always as go for battery, which has more FOC months and
    A higher warranty period of Full Free Replacement is an indication of the quality of the battery. A longer warranty period means that a company is sure of its product and will last for at least the amount of time promised by it. A battery with a longer warranty period is always advisable.

 

  • Onsite Warranty: Does the battery cover Onsite warranty and does it has Toll Free No?
  • Is this battery has been in market? is it proven? for how long? are there any complaints? for eg Staxxa PSTT1600  is proven in the market since 10+ years! and it is one of the best recommend battery .
  • Last but not least, think about your Space Constraints, if any!

The answer is simple: it depends on how you treat it!

Here we will give you some tips on how to maintain your inverter battery, increase it’s working lifespan and ensure that it functions properly when the mains supply has failed. In this article, we examine and share with you, those important factors which determine just how long you can expect an inverter battery to last.

Not so long ago, the inverter battery was predominantly used in commercial applications such as power stations and the automotive industry for backup power. Nowadays, we see more and more private households utilizing this convenient energy source as a solution for power cuts or where mains electricity is not accessible. As a leading supplier of lead-acid batteries in India and many other countries, we understand domestic customer requirements more than most. As the national grid supply in many countries is often unpredictable, the general populace has a need for a long-lasting, fairly priced energy storage product that won’t let them down.

Batteries for this sector have to be reliable rugged and sufficiently abuse-resistant without posing a public safety hazard. Batteries release their stored energy as direct current (DC) which is incompatible with the alternating current (AC) delivered by mains supply. Alternators and transformers are used to convert DC to AC making the power supplied by the battery compatible with the mains feed into a building and run the various electrical appliances which use the AC supply. They are used in industries where an uninterruptible power supply (UPS) is needed, such as residential homes and housing units. There are many countries even today where the general populace still relies on battery backup for protection against a failure of mains power.

Typically, a home UPS inverter system stores electrical energy in rechargeable DC cells to provide several hours of essential power during power outages. During the time that the battery is not used when there is a mains supply the cells are trickle charged with low current via a transformer. When the AC supply fails, the inverter battery combination supplies AC power within microseconds to ensure a virtually uninterrupted transition from mains to stored battery energy. A surge protection system is incorporated which prevents spiking, caused by sudden over or under-supply of electricity due to contact and switchgear sparking or mains and battery surges. Inverter batteries have an efficiency rate of around 85-90%.

The losses arise from the internal resistances which give higher on charge voltages compared to discharge voltages. The efficiency is the ratio of watt hours out of the battery (on discharge) divided by watt hours into the battery (on charge).

What factors influence the life of an inverter battery? “Before we decide to buy, what’s the inverter battery life please?” “

The number of times we at Microtex have had that question asked of us is mind-boggling. We want to be as helpful as possible, but the truth is, battery life can vary depending on a host of things, such as the quality of your battery, the charge, how well your battery has been maintained and more.

Among other factors, how long an inverter battery lasts is ultimately dependent on its size, construction, how much is energy is regularly taken out, its working temperature and how old it is. The best answer we can honestly give to this question is: It will last for however long our guarantee is. We know from our experience and feedback just how reliable our inverter battery is proving to be to countless satisfied customers. On the other hand, if the question is “How long will my 150AH battery last on discharge?’ then the answer is a little more straightforward.

In a perfect world, a 100AH battery would last 20 hours with a constant 5 amps load We all know that the world isn’t perfect, so calculations can only be guidelines. Though we say a ‘little’ more straightforward, as it depends on how good you are at arithmetic! Some calculations determine how long a fully charged deep-cycle battery will last until it needs a full recharge. A quick basis for the calculation is as follows:
• E = C*V Avg
Where E is the energy stored in watt-hours, C is the capacity in amp-hours, and V Avg is the average voltage during discharge.

However, this is an oversimplification as the energy available depends on the rate of current draw. The higher the current the less energy you can take out of the battery. Imagine you can run 100 metres in 12 seconds, try keeping it up for 1 kilometer! The higher the power drawn the less energy available. We can provide you with the relevant guidelines to predict precisely how long your battery will last in your requirement.

Buying Cheaper Can be More Expensive in the Long Run!  We often find that people try to save some money for their home inverters by buying locally manufactured or refurbished batteries used in conjunction with a branded inverter set. 

This combination often doesn’t work well as locally bought batteries tend to be cheaper purely because they are of inferior quality. Buying a local inverter battery frequently ends up as a false economy, as the battery can damage the branded inverter set, lead to low power efficiency and even be a safety hazard. They may use inferior lead, substandard active materials, and the vendor may pass them off as similar to a branded battery and still charge almost the same price. If the internal wiring is poorly constructed, it may result in burnout or continuously blown fuses. Plus, regardless of craftsmanship, these batteries usually require extra maintenance and topping up more regularly. 

The issue with reconditioned batteries is that there is no real way to know how good or bad a local battery is. You might be gambling with your money, or worse still, your safety. Our recommendation is to always make sure you buy new, brand-name batteries that have been quality tested to international industry standards and backed by a bonafide guarantee. Companies that strive for quality will also have an experienced customer service team that is there to help you with any questions about your battery quality and maintenance.

  • Correctly and regularly charge an inverter battery according to the battery’s printed recommendations. Our customer service team is always happy to answer any questions you may have.
  • Avoid under or overcharging the battery.
  • Keep batteries well ventilated and out of sunlight.
  • Avoid high-speed charging.
  • Never operate a damaged battery.
  • Remember that persistent under-charging speeds up sulfation and reduces an inverter battery’s life.
  • Apply a ‘topping up’ charge only when needed.
  • Keep each cell charged above 2.10 volts while in storage.
  • Always store a battery only in a fully charged condition.
  • Avoid charging when the battery is under load.
  • Lower the threshold of charging by 3mV per cell per deg C when temperatures are over 25°C.
  • Remember that it is normal that an inverter battery is warmer (but not very hot) at the end of a charge.
  • Ensure the charger switches to ‘float’ charging when fully charged.
  • Use good practices when Interrupting a charge. It is acceptable to do this if the correct procedures are followed.

An inverter battery needs to be correctly charged to ensure optimum performance. Undercharging shortens a batteries lifespan and overcharging diminishes the internal structure of the battery. It is imperative that you understand the correct voltage for your battery, and to build up a habit of charging via the manufacturer’s instructions at intervals advised by them. Most deep-cycle batteries need an amount of discharge and recharge cycles to perform at the peak of their operation. After approximately ten cycles they can be considered as ‘broken’ in. Deep-cycle batteries begin to decline after around one thousand cycles of charging. When the charge cycle pattern allows it, apply an occasional full charge.

We usually recommend around 14-16 hours on float charge every few weeks. When possible, store the batteries in well-ventilated, and moderate temperatures of no higher than 25 in areas out of direct sunlight. Cooler temperatures slow down the build-up of harmful parasitic reactions within the battery. Avoid deep discharges which take out more than 65% of capacity, and recharge as often as you can to avoid having low density electrolyte in the battery, which leads to damaging hard sulphate within the plates. Though larger branded inverter batteries are manufactured more consistently, each is unique in its ability to hold a charge.

More reputable battery manufacturers, such as the team here at Microtex, match the battery cells closely in age, impedance and state of charge to ensure stability in service and longer working life. We extensively test each battery to make sure it runs at its best capacity for as long as possible.

Aside from the factors already mentioned, another way to extend an inverter battery’s life is to make sure it is being used correctly and only when needed. It should be standard practice to reduce a load on a battery while it’s performing the same functions as a mains supply. The less burden placed on a battery will mean the longer it will last until power is re-established.

Below are tips that should help in saving electricity while awaiting the switchover.

  • Where possible, the first step is to switch off unnecessary electrical items.
  • Look to replenishing all high output light fittings with low energy bulbs.
  • Check battery terminals for corrosion. A certain amount of oxidation is normal, but heavy corrosion or white buildup of sulphates creates high resistance and will shorten the life of the battery and reduce the power being delivered to essential equipment and give less run time.
  • Use the correct wiring capacity for each electrical product. Inefficient wiring increases the load on the battery by increasing the electrical resistance of the circuit and will reduce its lifespan.
  • There is a term called ‘phantom power’, which describes the power used by electronic devices while being plugged in. Switch off and unplug these items at least while awaiting the restoration of mains supply.
  • If you have a water heater, reduce the temperature or switch off until power is returned.
  • Switch off unnecessary lights, fans or other appliances if not needed.

Older appliances draw more power than new, more energy-efficient ones. Make sure that replacing them is given priority over items using less power.
In a world where there is an abundant choice of almost every product, a case needs to be made to enable a buyer to make the right decision. Being in the battery industry for 50 years has taught us a thing or two about the virtues of lead-acid batteries over newer technologies. The following is a list that we feel may help any prospective buyer in making an informed decision when it comes to deciding whether an inverter battery is a right choice for them:

  • An inverter battery can be made in many capacities, ratings and sizes.
    • Tubular flooded inverter batteries (the popular choice for inverters) need very little maintenance throughout their lifetime and are more robust than the AGM flat plate VRLA battery
    • The TGel or Tubular Gel VRLA battery offers total maintenance-free operations Plus the advantages of a Tubular positive plate battery which can withstand deep cycling with long life.
    • Lead-acid batteries still outperform newer chemistries regarding reliability and working capabilities.
    • Lead-acid batteries are more ‘forgiving’ when overcharged or charged too fast or slowly.
    • As long as they are charged once in 6 months, an inverter battery shelf life is superior to many other technologies.
  • During test cycles, lead-acid batteries are still cheaper to run overall giving a lower total cost of ownership.
    • Tubular Inverter batteries offer the best value for power and energy per kilowatt-hour.
    • A lead-acid batterystill offers the best life-cycle value.
    • Around 99% of lead-acid battery components are recyclable.
    • Once charged, an inverter batteries power loss is amongst the lowest in its category.
    • Tubular flooded and TGel batteries can work in some of the harshest environments in the world.

Tubular flooded and TGel batteries are reliable and safe when used correctly. But that doesn’t mean that they should be plugged in and forgotten! Use our maintenance tips to keep your battery working properly and extend its lifespan. If you are ready to buy an inverter battery, our friendly customer service representatives will ask the correct questions to help you find the right size and energy output for your needs.